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9/19/06
Finished
my Priming Frames and Worked on the Rudder - Here
is a shot of my frames with hard wire cloth on them.
Much better than the chicken wire. I got an extra set
of these plastic saw horses (right) because the frame
fits nicely in the groove on the top of the horses.
Not having legs on the frames will make them easier
to store since I already have limited space in my garage...I
mean my wife's pottery studio.
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9/19/06
Finished
my Priming Frames and Worked on the Rudder -
Per the plans I drilled the aft three R909
attach holes in R901L & R (right shown) to #30, deburred,
and dimpled them.
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9/19/06
Finished
my Priming Frames and Worked on the Rudder - Installed
E-614-20 on R912 and drilled the aft
hole through R912. Clecoed the aft hole
and drilled the forward hole using R912
as a drill guide.
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9/19/06
Finished
my Priming Frames and Worked on the
Rudder - Countersunk
E-614-20 for a #10 screw.
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9/19/06
Finished
my Priming Frames and Worked on the
Rudder - Deburred
R912, but I don't have a #10 dimple
die. I will order one from Avery.
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9/19/06
Finished
my Priming Frames and Worked on the
Rudder - Set
up R916 for machine countersinking.
I saw this method on VAF posted by
Brad Oliver and I liked it, so I
am going to give it a try. I drilled
holes in MDF using R916 as a drill
gide and clecoed R916 to the MDF.
Note the aft edge of R916 has to
be flush or hanging over (very slightly)
the edge of the MDF.
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9/19/06
Finished
my Priming Frames and Worked on the
Rudder - Used
a single flute #30 piloted CS bit
to CS the holes.
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9/19/06
Finished
my Priming Frames and Worked on the
Rudder - Once
I finished all of the holes that were
drilled to the MDF I moved the wedge
down and finished the ones that were
initially hanging off the edge. I used
the same holes I drilled initially.
I then flipped it over and did the
same thing. The nice thing about this
method is the holes in the MDF hold
the pilot when you do the second side
and if the holes are enlarged slightly
the CS bit won't move. I used flush
plus two clicks on the microstop, per
the plans, for the CS depth. It came
out great. Nice idea Brad!
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